CAT 2000 shocks
Posted: Mon Aug 04, 2014 1:16 pm
I have to say the CAT 2000 style shocks are growing on me a bit - I like the adjustable pistons. I wonder why those haven't been adapted to modern shocks?
One thing that does bug me is the black foam piece that goes into the shock seal assembly. As it gets old, it hardens and breaks up, and then oil leaks around it and through the shock. Apparently, fresh O-rings aren't enough on their own to keep the oil in the shock body. Both of my rear shocks completely leaked out as a result of this. Replacement black foam bits are understandably old, so I'm wondering what people have tried here as a fix...
What I did yesterday was to cut a length of foam and wrap it around the plastic insert piece (where the original black piece goes) as a substitute to fill the space in there. It is softer/less dense than the stock unit, but since it's soft, you can wrap it around multiple times and end up with something that's nice and snug. So far, it seems to be holding, but time will tell for sure.
One thing that does bug me is the black foam piece that goes into the shock seal assembly. As it gets old, it hardens and breaks up, and then oil leaks around it and through the shock. Apparently, fresh O-rings aren't enough on their own to keep the oil in the shock body. Both of my rear shocks completely leaked out as a result of this. Replacement black foam bits are understandably old, so I'm wondering what people have tried here as a fix...
What I did yesterday was to cut a length of foam and wrap it around the plastic insert piece (where the original black piece goes) as a substitute to fill the space in there. It is softer/less dense than the stock unit, but since it's soft, you can wrap it around multiple times and end up with something that's nice and snug. So far, it seems to be holding, but time will tell for sure.