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Filling holes and scratches in an aluminum tub chassis

Posted: Tue Nov 23, 2021 12:41 am
by JosephS
I wasn’t good enough with my Google fu to find the threads on how to fill holes in a tub chassis.

I was thinking that I could turn bondo black and use it to fill holes and scratches in a black aluminum chassis.
I was thinking either rit dye or graphite can be added to the bondo to blacken it.

Has anyone tried this before?

Update:

I've successfully used JB weld high temp epoxy putty. Put adhesive tape on the back of the fix to keep it smooth mix it up and apply to the hole. This worked well without much shrink.

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Tue Nov 23, 2021 12:48 am
by juicedcoupe
The bondo will likely crack and fall out. Belzona would probably work but it would be cost prohibitive.

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Tue Nov 23, 2021 5:19 am
by marlo
How about carefully applied JB weld

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Tue Nov 23, 2021 11:46 am
by JosephS
juicedcoupe wrote: Tue Nov 23, 2021 12:48 am The bondo will likely crack and fall out. Belzona would probably work but it would be cost prohibitive.
Yes It looks like I could just purchase a pristine tub for close to the price of the epoxy. Bondo seems to be pretty tenacious on 1:1 cars. Is it just the extra stress of impacts you think will make it crack?

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Tue Nov 23, 2021 11:47 am
by JosephS
marlo wrote: Tue Nov 23, 2021 5:19 am How about carefully applied JB weld
Does JB weld turn a similar black to the chassis?

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Tue Nov 23, 2021 5:34 pm
by marlo
Been awhile since I used JB weld, I think it's more of a silver/grey colour. But it's stronger then Bondo, maybe you can add a tint in it

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Tue Nov 23, 2021 5:54 pm
by morrisey0
Alumiweld? I haven't had much luck with it, but at the same time, I have put a total of five minutes of effort into it. The youtube vids (and crazy guys at the car shows) make it seem like an option.

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Tue Nov 23, 2021 6:00 pm
by mikea96
Weld up the holes, smooth them out then powder coat it.

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Tue Nov 23, 2021 6:53 pm
by Frankentruck
How big are the holes? Are they extra screw holes that got drilled, or are they slightly bigger holes?
.

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Tue Nov 23, 2021 7:51 pm
by LowClassCC
mikea96 wrote: Tue Nov 23, 2021 6:00 pm Weld up the holes, smooth them out then powder coat it.
This. TIG welding them up, sanding them smooth and powder coating would be the way to go.

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Tue Nov 23, 2021 7:54 pm
by juicedcoupe
Or,...... buy one from ebay for ~$30 without holes.

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Wed Nov 24, 2021 12:06 am
by JosephS
juicedcoupe wrote: Tue Nov 23, 2021 7:54 pm Or,...... buy one from ebay for ~$30 without holes.
I would gladly take a straight rc10 t2 chassis without bonus holes. I was assuming that they go for much more than a regular tub since so I was hoping fill the holes I had. I'm looking to make a mold.

Re: Filling holes and scratches in an aluminum tub chassis

Posted: Wed Nov 24, 2021 12:07 am
by JosephS
Frankentruck wrote: Tue Nov 23, 2021 6:53 pm How big are the holes? Are they extra screw holes that got drilled, or are they slightly bigger holes?
.
The holes are regular screw holes, one is for servo horn access and 2 more are for mounting the steering servo across from the standard mount.