Well, it is a llittle hard to explain, but easy to show

. My team manager showed me a few years back, and it was one of those "Why didn't I think of it?" kind of situations. I propably didn't think of it because (at first) it is counter intuitive, and if someone told me about it, I would have thought they're retarded. But, here goes anyways. First, hold a suspension arm in one hand, and insert the hinge pin through BOTH the hinge pin holes you are looking to test for tightness. Once inserted, or rotate/spin the pin in the holes to see if there is any binding. If there is, then slide out the hinge pin, and insert it into only one side of the arm to see if it is still binding. Do this to both sides to see if the holes are too tight, or just misaligned. Both will cause binding, but can be dealt with in different ways. If the pin is free in each hole independently, the the holes are the proper size, just misaligned. This comprises most of your pin/pin hole binding BTW. Insert the pin in each hole, and push it until it reaches the opposing hole (but don't push it through). Look at the pin, and see which way it is misaligned, more then likely, the pin will slightly favor one side of the opposing hole more than the other. Now take the hinge pin and slide it almost all the way back out. Leave just enough of the hinge pin inserted in the missaligned hole to competely fill it. Now use the hinge pin as a "pry bar" to tweak the plastic in the opposite direction of its current trejectory. You will quickly learn that it doesn't take allot of force, to reform the pin hole. Through trial and error, you will find this not only quick, but easy. Re-insert the pin to check its new alignment, and "re-tweak" as necessary. reapeat the process for the other side, until the pin is free in both holes simultaneously. This process both realigns the holes, as well as opens them up without a reamer. There are still instances where a reamer is necessary, but only rarely. I have found that it is easier to do this with a long hinge pin, or even a short length of music wire (6", that is now a tool in my tool box). BTW, if you are wondering, I have never broken an arm or hurt my self in this process

. Hope this helps, and let me know if you don't understand something. -Jeff