Now, to the rear brace tubes - again, after assembling them as-is first, I added some plain washers. There is a significant amount of stress in that area. you can also see the conical (blue) washers on top of the brace now.
Then I realize that the kit doesn't include wing tubes... Well, the original ones are in poor shape, might as well give them a refurb and use them, right?
Before:
After a good spin on the drill and scotch brite:
Now cut and pressed in:
you can even snort the 3d-printed dust with this setup!!!
(wtf?!?!

)
Mounted on the car now - beginning to look proper
Fixing the B4 CVD's after a good clean to account for the missing C-clips that could very well have costed me rear RPM hubs

(thanks Joe for the heat-shring tip)
And a couple of pics of where the car is at now:
Key learnings so far:
- Use washers to spread the load everywhere you can, the plastics seem pretty tender, and ALWAYS on any motor plate
- Would be great to move that first shock tower mounting hole a tad higher to allow access once all is assembled
- The white 3d-printed parts "swallow" stains like crazy! Work with clean hands unless you want ending up with grey-looking parts like mine
- opening up the motor plate to allow the use of a good ole silver can for breaking in could be a good idea... not all of us have a BL motolyzer of some kind to run a modern mill. And running an older one for long enough means thrashing a pair of racing brushes
- 25/75 is the smallest combo that works with a 75T spur
- Don't use too long rear arm mount screws otherwise they chew up the gearbox (thanks Heretic)
Next Steps: Shocks, Electronics, and if time allows before the race Saturday, new body
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